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CHAPTER 1 AUTOMOTIVE BASICS 1

1.1 Body 2

1.2 Engine 3

1.3 Chassis 4

1.4 Electrical System 8

Review Questions 9

CHAPTER 2 INTERNAL COMBUSTION ENGINE 10

2.1　Principle of Operation 10

2.2 Engine Block and Cylinder Head 13

Review Questions(2.1～2.2) 16

2.3 Piston,Connecting Rod and Crankshaft 17

2.4 Engine and Transmission Mountings 23

Review Questions(2.3～2.4) 25

2.5 Valve System 26

Review Questions(2.5) 33

2.6 Gasoline Fuel System 33

Review Questions(2.6) 46

2.7 Diesel Engine 46

Review Questions(2.7) 56

2.8 Engine Cooling 57

2.9 Engine Lubrication 60

Review Questions(2.8～2.9) 63

2.10 Emission Control 63

Review Questions(2.10) 68

CHAPTER 3 POWER TRAIN 69

3.1 Overview of Power Train 69

3.2 Clutches 72

Review Questions(3.1～3.2) 77

3.3 Transmission 77

Review Questions(3.3) 93

3.4 Propeller Shafts and Universal Joints 93

3.5 Final Drive 96

3.6 Differential 98

3.7 Axle Shaft and Rear Hub Arrangement 99

3.8 Front-Wheel Drive(FWD) 99

Review Questions(3.4～3.8) 101

CHAPTER 4 BRAKING SYSTEM AND BODY CONSTRUCTION 102

4.1 Basic Features of Braking System 102

4.2 Types of Brakes 103

4.3 Braking Equipment for Passenger Cars and Light Commercial Vehicles 107

Review Questions(4.1～4.3) 111

4.4 Antilock Braking System for Passenger Cars 112

4.5 Braking Equipment for Commercial Vehicles 114

4.6 AntilockBraking System for Commercial Vehicles 118

4.7 Electrohydraulic Braking 122

4.8 Electromechanical Braking(Brake by Wire) 123

Review Questions(4.4～4.8) 125

4.9 Body Construction 125

4.10 Heating,Venting and Air-conditioning System 127

Review Questions(4.9～4.10) 131

CHAPTER 5 STEERING AND SUSPENSION SYSTEM 132

5.1 Basic Parts of Steering System 132

5.2 Requirements on Steering System 133

5.3 Handling Characteristics 134

5.4 Types of Steering System 135

5.5 Steering Geometry 140

Review Questions(5.1～5.5) 140

5.6 Overview of Suspension 141

5.7 Front Suspension 142

5.8 Front Wheel Alignment 143

5.9 Rear Suspension 145

5.10 Types of Springs 145

5.11 Shock Absorber 146

5.12 Gas(Pneumatic)Suspension 148

5.13 Wheels and Tires 150

Review Questions(5.6～5.13) 151

CHAPTER 6 ELECTRICAL AND ELECTRONIC SYSTEM 152

6.1 Overview of Electrical System 152

6.2 Lead-acid Battery 153

6.3 Charging System 157

6.4 Starting System 167

Review Questions(6.1～6.4) 171

6.5 Battery Ignition 172

6.6 Lighting System 179

6.7 Electronic Devices 181

6.8 Passenger Inertial Restraint Systems 182

6.9 Anti-theft System 183

6.10 Automotive Controller Area Network Applications 184

6.11 Automotive Local Interconnect Network Applications 187

Review Questions(6.5～6.11) 188

CHAPTER 7 HYBRID DRIVE 189

7.1 Overview of Hybrid Drive 189

7.2 Electric-gasoline Engine Hybrid Powertrain System by Toyota 192

7.3 Hydrogen Air Fuel Cell Hybrid Vehicle 196

Review Questions 200

APPENDIX A Common Quantities and Symbols in Vehicle Application 201

APPENDIX B Vocabulary 204

REFERENCE 232