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Chapter 1 Perspective on Package 1

Lesson 1 Development of the Packaging as a Marketing Tool 1

Primitive Packaging 1

Modern Packaging 2

Development of Packaging in Modern China 3

Lesson 2 Packaging Conception and Functions 4

What is Packaging? 4

What Makes a Packaging? 4

Functions 5

Reading Materials 8

Text 1 Packaging's Place in Society 8

Text 2 What Can Packaging Engineers do? 12

Chapter 2 Packaging Materials 14

Lesson 1 Paper and Paperboard 14

Introduction of Paper and Paperboard 14

Types of Papers 15

Types of Paperboards 18

Lesson 2 Polymeric Materials 20

Polymeric Materials Used for Packaging 20

High Barrier Polymeric Material 21

Resource Optimisation 22

Lesson 3 Metal Materials 23

Aluminum Foil 23

Tin and Tin Alloys 24

Carbon Steel 25

Brass 25

Aluminum Foil Future 25

Lesson 4 Compound Materials 26

Compound Box 26

Barrier Films 27

Lesson 5 Printing Inks 28

Components of Printing Inks 28

Requirements for the Printing Inks 28

Types of Ink 29

Reading Materials 30

Text 1 Paper Components and Manufacture 30

Text 2 The Recyclability of Packaging Plastics 32

Text 3 Aluminum Alloys for Packaging Applications 34

Text 4 Contamination in Food from Packaging Material 37

Text 5 Special Ink Types 39

Chapter 3 Packaging Containers and Manufacture 42

Lesson 1 Flexible Package 42

Introduction 42

Barrier Laminated Rollstock 42

Flexible Pouches 43

Polyethylene Bags 44

Static Control Packaging 44

Shrink Sleeve Labels 45

Lesson 2 Rigid Containers 46

Corrugated Carton Box 46

PET Bottle 48

Plastic Buckets 49

Metal Containers 49

Glass Containers 49

Lesson 3 Plastic Products Manufacture 50

Injection Molding 50

Extrusion 51

Blow Molding 51

Injection Blow Molding 52

Stretch Blow Molding 53

Compression Molding 53

Thermoforming 54

Cast Film 54

Calendering 55

Blown Film 55

Lesson 4 Metal Can Manufacturing 56

Two-Piece Cans 57

Three-Piece Cans 58

Easy-Open Ends 60

Lesson 5 Glass Container Manufacturing 60

Glass Manufacturing Process 60

Glass Container Manufacturing Methods 62

Lesson 6 Packaging Machinery 64

Liquid Fillers 64

Dry Product Fillers 66

Counting 67

Automatic Bag Form-Fill-Seal Machines 68

Overwrapping Machine 69

Labeling 69

Reading Materials 70

Text 1 A Stand-up Flexible Pouch 70

Text 2 Semi-rigid Packaging:Folding Carton Packaging 74

Text 3 Types of Cans 79

Text 4 Form,Fill,and Seal Machines 81

Chapter 4 Packaging Technology 83

Lesson 1 Vacuum and Modified-Atmosphere Packaging 83

Vacuum Packaging 83

Gas Packaging 83

Lesson 2 Shrink and Stretch Packaging 84

Shrink Packaging 84

Shrink Wrapping Advantages 84

Main Types of Shrink Wrapping Materials 85

Stretch Packaging 85

What are the Advantages of Stretch Packaging? 86

The Future of Shrink Packaging and Stretch Packaging 86

Lesson 3 Aseptic Packaging 86

Ultra High Temperature(UHT)Processing 86

UHT Methods 87

Packaging for Aseptic Processing 89

Lesson 4 Smart Packaging and Intelligent Packaging 90

Smartness in Packaging 90

Smart Packaging and Activated Packaging 90

How Intelligent Packaging Works 90

Factors that will Aid the Growth of Intelligent Packaging 91

What Areas will Benefit from Intelligent Packaging First? 92

Reading Materials 93

Text 1 Modified Atmosphere Packaging:It's in the Air 93

Text 2 Future Trends of Active and Intelligent Packaging 95

Chapter 5 Packaging Design and Printing 99

Lesson 1 Color 99

What is Color? 99

How is Color Reproduced? 99

How Do We Measure Color? 101

Lesson 2 Graphic Design in Packaging 102

Introduction 102

Principles of Design 103

Design Elements 105

Lesson 3 Image Reproduction Process 106

Color Separation 106

Halftone Process/Screening 107

Reproduction Process 109

Lesson 4 Package Printing 110

Introduction 110

Printing Plates 110

Flexography 111

Offset Lithography 113

Rotogravure 116

Digital Printing 118

Other Printing Methods 119

Lesson 5 Print Finishing Processing 120

Cutting 120

Folding 121

Assembly 122

Varnishing 123

Lamination 124

Embossing 125

Reading Materials 126

Text 1 Typography in Packaging 126

Text 2 Design Softwares Introduction 130

Chapter 6 Packaging Logistics and Packaging Testing 134

Lesson 1 Packaging Logistics 134

Concept of Packaging Logistics 134

Packaging,Logistics and Marketing 135

Functions of Packaging Logistics 136

Lesson 2 Shock and Vibration 137

Basic Shock Dynamics 137

Shock Hazards in the Transport Environment 138

Basic Vibration Dynamics 139

Vibration Hazards in the Transport Environment 141

Lesson 3 Package Cushioning Design Method 142

Introduction 142

Step 1:Define the Environment 142

Step 2:Product Fragility Analysis 143

Step 3:Product Improvement Feedback 143

Step 4:Cushion Material Performance Evaluation 143

Step 5:Packaging Design 144

Step 6:Test the Product/Package System 146

Summary 147

Lesson 4 Package Testing and Evaluation 147

Free-Fall Drop Test 148

Compression Test 150

Vibration Test 150

Reading Materials 152

Text 1 Shock Damage Boundary Curves 152

Text 2 Development of an Air Cushioning Material 155

Text 3 Packaging Testing Equipments 157

Chapter 7 Packaging Standards and Regulations 162

Packaging Organizations 162

International Organization for Standardization(ISO) 162

Food and Drug Administration(FDA) 162

ASTM International 163

International Safe Transit Association(ISTA) 163

American National Standards Institute(ANSI) 163

Packaging Standards and Regulations 164

ISO Series 164

ISTA Series 164

Other Series 165

Marking of Transport Packages 165

Shipping Mark 165

Information Mark 166

Handling Instructions 166

Reading Materials 168

Text 1 Use of Life Cycle Assessment(LCA)in the Field of Packaging Waste Management 168

Text 2 Food Packaging Regulation in the United States 173

Chapter 8 The Whole Packaging Development Process 176

Step 1:Project Initiation 176

Step 2:Identify Package Concepts 177

Step 3:Project Categories 177

Step 4:Feasibility Assessment 177

Step 5:Consumer Testing for Packaging 177

Step 6:Proving Functionality 179

Step 7:Final Approval 181

Step 8:Package Launch 182

Reading Materials 182

A Real Project Example-Oula Package Redesign 182

Appendix 185

Appendix 1 ISO Packaging Standards and Regulations(Partial) 185

Appendix 2 ASTM Packaging Standards and Regulations(Partial) 186

Appendix 3 JAN and MIL Packaging Standards and Regulations(Partial) 187

Appendix 4 GB Packaging Standards and Regulations(Partial) 188

Appendix 5 Domestic and Foreign Universities provide Packaging Education(Partial,arranged in alphabet order without Priority.) 191

Appendix 6 Trade ＆ Professional Organizations and Associations(Partial) 192

Glossary of Packaging Terms 195

Reference 206